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How to improve the use time of the reducer

Updated:2020-10-27
Summary:The reducer is a dynamic conveying mechanism. By adopting a gear reducer, the motor can achieve the ...

The reducer is a dynamic conveying mechanism. By adopting a gear reducer, the motor can achieve the required number of decelerations in rotation and obtain a larger torque. At present, the application range of the reducer has been widely used in the movement of transmission force and mechanism. From the construction of transport ships, automobiles, locomotives, heavy machinery, processing machinery and automated production equipment used in the machinery industry to ordinary household appliances, watches and the daily life of automobiles, its traces can be seen in almost all types of mechanical transmission systems . Clock and so on. So how to use the reducer to increase its use time?
1. For long-term continuous operation, replace the new oil according to the operation for 5,000 hours or once a year, and the reducer that has been out of operation for a long time needs to be replaced with the new oil before the second operation. The same oil as the original trademark should be added, and it should not be mixed with oils of different trademarks. Oils with the same trademark but different viscosity can be mixed.
2. When changing the oil, wait for the reducer to cool down and the combustion will not stop, but it is still necessary to keep it warm, because after the oil is cooled, the oil viscosity becomes larger and the oil leaks abnormally. Need to be careful, to cut off the power supply of the transmission to prevent accidental power on.
3. In the operation process, if you see that the oil temperature rises above 80°C or the oil pool temperature exceeds 100°C and abnormal noise occurs, stop the function, check the cause, troubleshoot the fault, and replace the lubricating oil before continuing the operation. .
4. The user also needs to have reliable operation protection inspection and use rules. The operation of the reducer and the abnormality during inspection need to be carefully noted. The reducer must be added with lubricating oil of appropriate viscosity before it is put into operation. Only when the friction between gears is reduced, the load caused by high load and impact can be used, the reducer can exert better capabilities.
In other aspects, the reducer should be installed at a temperature with better ventilation and cooling requirements. Prevent in places that are too hot or humid. The reducer motor must be correctly connected, and there are grounding devices and symbols in the wiring device. There is also a demand for the working environment of the reducer motor. First use for two hundred hours up and down, you must drain the lubricating oil, flush it clean, and then add new lubricating oil to the center of the oil standard. If the oil level is too high or too low, it may cause abnormal operating temperature.

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